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Here’s a rundown of our top-ranked blogs from 2020: #1) A Focus on Health and Safety in the Warehousing Environment. In this blog, Peter Nordstrom, DB Schenker’s Head of Ocean for the Americas, details the current ocean shipping environment and shares his advice to shippers who are planning their supply chains for the remainder of the year.
The digital transformation of the operations and processes of factories and supply chains is based upon digitization of carefully selected machines and digitalization of the related business processes. So here goes – read on for a greater understanding of these concepts and the role they play in your journey to a smart factory.
IoT sensors in the supply chain and robotics in factories are fluently available. In the last decade alone, we have seen factories move from basic digitization to more predictive power. In part 1 of the smart factory series we unpacked digitization, digitalization and digital transformation.
IoT sensors in the supply chain and robotics in factories are fluently available. In the last decade alone, we have seen factories move from basic digitization to more predictive power. In part 1 of the smart factory series we unpacked digitization, digitalization and digital transformation.
As manufacturers and distributors inject their operations with innovative technologies in an effort to transform them into smart factories, a shift in how those factories are staffed has emerged. Reskilling and attracting a smart factory workforce. As factories add smarter tech, they’ll need people to manage it.
This means making factories smarter for the future. Here’s a look into the smart factory and the steps to start the path to one taking advantage of the benefits technology can offer. What is the smart factory? How to create a smart factory. Where does your factory need to make improvements?
A simple example of this would entail considering inventory and stock on hand (internal data) along with changes in weather patterns due to climate change (external data), and how both factors affect a factory’s ability to deliver on its orders. Increased safety and less on the job injuries in the warehouse and on the factory floor.
How can a manufacturing business today become an intelligent and automated ecosystem – a smart factory that drives productivity, performance, and profitability? Smaller manufacturers, for example, have to consider the costs as challenges can become magnified as a business expands. A smarter supply chain with smart factory.
Manager and even the Smart Factory Manager. Take for example the implementation for an ERP system. A good example is the rise of Low Code tools, which are now enabling the rise of the citizen developer due to their ability to plug into ERP systems as a single point of organizational data. Rollout ongoing training opportunities.
We work with a lot of manufacturing companies and one of the questions we get most often is 'Why do we need to blog'? Often followed by 'How do we blog for manufacturing'? A word about what a blog is. But a blog is not all writing and the part that is written should be conversational and natural. Podcast or audio.
Lets break it down with some examples that hit home: Supplier Diversification : Reflecting on the disruptions caused by the pandemic, companies heavily reliant on Chinese suppliers faced significant challenges. For example, U.S.-based Its not about locking in decade-long deals or crossing your fingers that suppliers stay stable.
What is Internal Logistics: Importance, Elements and Examples | Image Source: Google Images. For example, the operations manager. This includes, for example, everything related to warehouse and logistics. Examples of internal and external logistics. Example of external logistics. What is internal logistics?
Here are examples of the tangible return-on-investment (ROI) ERP can bring to your business: Maintain competitive advantage with ERP. During the pandemic ERP kept industries in operation with its ability to sustain business operations through remote access to data, automated reporting, electronic data exchange, and real-time factory controls.
Capacity takes a back seat to production flexibility as the key performance indicator for factory managers. Many manufacturers are now diversifying from a single product line to different manufacturing lines in one factory, each line with its own manufacturing processes. Flexible manufacturing has several benefits.
The shift from oversupply to the current worldwide shortage has impacted raw materials, inbound logistics, the factory floor, and the outbound warehouse. This blog looks at some of the challenges facing the fabricated metal industry and solutions to assist manufacturers adapt to market demands and continue to thrive: 1.
Editor’s Note: This is a guest blog which tackles the hard numbers behind reshoring. Manufacturing establishments (the number of factories or manufacturing sites), have followed the same trend. Additionally, offshoring is slowing because most of the factories which could leave already have. wages following the recession.
One example of how the IIoT might also pave the way for increased safety can be seen in the video below: Wearables such as Google Glass could lead to not only improved efficiency, but to increased material handling as well. Automation. Automation in manufacturing is not a new concept.
There are many causes, for example, container ships from Asia are now too large to traverse the Panama Canal (20 years ago they were not), so they offload on the West Coast of the United States and are compelled to truck all goods to the East Coast. The AI, for example, should flag any orders that are way beyond the normal demands. .
In this blog, we’ll go over the economic and supply chain impacts that result from these events and how you can best prepare your supply chain. For example, after the 2011 Thai floods, there was a global shortage of computer hard drives that sent consumer prices skyrocketing until factories were able to get back up and running.
Ongoing challenges in the supply chain, such as shortages caused by increased demands and the shutting down of some factories, continue to affect manufacturing businesses even to this day. It records all the parts, materials, and processes used on the factory floor. What is a Bill of Materials? However, BOM offers more value.
Headquartered in New York, Shapeways has factories and offices in Eindhoven, Queens, and Seattle. If you have followed our blog previously, you have seen us blog about 3D Printing. You can view all the 3D Printing blog posts in the category here.
For example, before the pandemic, companies could get by with analog machines, paper-based systems, and disconnected point solutions. The manufacturing industry has reached an inflection point, where digital transformation and the need to fast track to a smarter factory will be vital to remain competitive in the coming months.
For example, the manufacturing of pharmaceuticals vs. processing liquid waste in the mining industry. In the pharmaceutical example, it is a batch process manufacturing where the products are made as specified groups. By connecting to machine sensors and other devices, it can help to digitize the factory to Industry 4.0
Consider our example from this blog post. However, these types of workers are not counted as a manufacturing job, because they don’t work in a factory. These “Factory-less” workers, however, contribute a great deal to the overall process of manufacturing a product, such as the iPhone.
If asked about their work, many procurement managers will say they are ensuring orders are placed properly, that they are controlling the stock and making sure that there is stock on hand so that the factory doesn’t stop. They have a contract with a supplier who delivers on time, and who charges acceptable prices. Agile procurement.
This blog examines the “red” times, like the roughly three-month period we have just entered that is historically one of the regular disruptors in the ocean freight market. Although factories don’t shut down in the same way as during Chinese New Year, carriers are likely to have limited staff. Regular disruptors. Golden Week.
For example, the longer it takes to complete specific process cycles in the supply chain, the more resources are required to execute those cycles. For example, ocean freight is often the only option for moving large shipments (container loads) of goods internationally. Why is lead time important?
For decades, ASEAN manufacturing, once seen as a global phenomenon, had been overshadowed by the meteoric rise of Chinese factories. Recent lockdowns in mainland China left global manufacturers reeling even further due to deteriorating factory production. In 2019, China accounted for 28.7
The obvious way to address heavy dependence on one medium or high-risk source (a single factory, supplier, or region) is to add more sources in locations not vulnerable to the same risks. For example, if a customer moves an order forward, the near-term delivery agreements with suppliers can be updated to get raw materials sooner.
A company like Ford for example is working with key suppliers in China, India, Thailand, and South Africa to eliminate over 4900 metric tons of CO2 emissions in the next three years. Digitalization for the factory of future. Through portals you are also able to better communicate with suppliers and mitigate risk.
It seems that manufacturers found it much quicker and cheaper to increase inventories than build regional factories. A supply chain portal integrated with the rest of the business through an ERP system reduces manual intervention, for example, with ordering and in dealing with suppliers’ issues about invoice payments.
Editor's Note: Today's blog is from one of our favorite authors, Chuck Intrieri. How can you get the factory to truly change their processes to make a better product? Even fixes that strike you as a “no brainer” might not have been considered by the factory. Once the supplier agrees to a solution, you can re-inspect the goods.
For example, one of the main problems with Asian-US trade is that all container ship deliveries are now routed to the West Coast, even though the bulk of America’s manufacturers are based on the East Coast. The post How manufacturers and distributors can mitigate disruption in the global supply chain appeared first on SYSPRO Blog.
In a blog post earlier this year, we noted how since the election, more manufactures have expressed interest in reshoring and avoiding offshoring entirely. However, manufacturers are considering other ways of improving factories and supply chains as well. Smart factories eliminate waste and redundancies. Across the U.S.
According to the Harvard Business Review , “the most vulnerable companies are those which rely heavily or solely on factories in China for parts and materials. The post What the Coronavirus Pandemic Means for Global Supply Chains appeared first on ShipChain Blog. Europe, and Asia. And according to AXIOS , U.S.
For example, production planners will be using AI-powered scheduling and manufacturing operations systems to optimize efficiency, respond quickly to changing customer demands, and make better decisions about work in the factory. The post How AI is transforming skills in manufacturing appeared first on SYSPRO Blog.
In this blog, we will cover some commonly asked questions about S&OE and S&OE applications, based on what we heard from our webinar audience. We also create non-linear models (for example, for blending) or heuristic and Machine learning approaches for other situations, like detailed scheduling or route optimization.
As explained in a previous blog post, continuous improvement in an organization can be achieved through the use of performance measurement tools via big data. For example the operational efficiency of a given loading is directly related to how quickly Pickers are able to fulfill orders and move them onto the dock.
I have been following the Marlin Steel blog and the company for quite some time. We are featuring two of their quick blog posts below that are relevant to the state of American Manufacturing today: the real facts about the industry and why someone should work in manufacturing. Chinese factories suddenly started making bagel baskets.
For example, how much inventory is in transit, what is on the factory floor, and what is in rework, as opposed to just finished products? The post Managing inventory with ERP amid disruptions appeared first on SYSPRO Blog. A method to de-risk this aspect of inventory is to introduce buffers.
Significant investments in research and development (R&D), factory equipment changes, and sourcing specialized materials like lithium, cobalt, and nickel would be required for factories to produce EV batteries. The post The Problems and Challenges with Electric Freight Trucks appeared first on Freightera Blog.
A fully-integrated ERP solution enables manufacturers to tackle the immense challenges they face by optimizing their business operations, meeting and satisfying customer demands, and increasing factory output without having to add additional headcount to meet these goals. Gone are the days where an ERP solution is simply a ‘system of record’.
On top of factories slowing down in anticipation of the holidays, CNY marks an opportunity for factory workers to reconsider their jobs and seek greener pastures, potentially resulting in a learning curve for when orders start to get processed again. Sign up to our blog newsletter today ! Stick to the Oldies but Goodies.
Editor's Note: Today's blog is by Carl Turner. For example, a warehouse management system (WMS) is crucial to a modern distribution center management. This is just a crude example, but logistical questions like these will determine things like your pick path and the way items move through your warehouse.
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